Scratch velocity and wear resistance

M. D. Bermudez (a), W. Brostow (b), F. J. Carrion-Vilches (a, b) J. J. Cervantes (a) G. Damarla (b) and J. Perez (c)

(a) Grupo de Ciencia de Materials en Ingenieria Metalurgica, Departamento de Ingenieria de Materiales y Fabricacion, Universidad Politecnica de Cartagena. C/Doctor Fleming s/n, 30302 Cartagena, Spain
(b) Laboratory of Advanced Polymers and Optimized Materials (LAPOM), Department of Materials Science, University of North Texas, Denton, TX 76203-5310, USA
(c) Department of Physics, University of North Texas, Denton, Texas 76203, USA

ABSTRACT

Using a micro-scratch tester we have determined the influence of scratch velocity on the sliding wear resistance of several thermoplastics: polystyrene (PS), styrene-acrylonitrile. polyamide 6, polyethersulfone and polysulfone. Variable velo­cities (from 1 to 15 mm/min) were applied under two different load configurations: progressively increasing loads from 0.03 to 30 N and multiple scratching under constant loads from 2.5 to 10 N. Penetration and residual depth were measured along a 5 mm length. In the case of PS the scanning electron microscopy images of the progressive load scratch reveal a transition from shear yielding to crazing at low velocity. In multiple scratching tests the residual depths obtained at 1 mm/min are substantially higher than those at 15 mm/min for all thermoplastics tested. This result is explained by contact heating at higher speeds resulting in increased chain relaxation capability and thus more viscoelastic recovery. Scanning probe micro­scopy was used in order to observe surface damages. Except for PS, all other materials at all velocities exhibit asymptotic behaviour of the residual depth as a function of the number of tests

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